Futian Auman GTL Digital Factory fully put into production advanced technology to create high-quality heavy truck


High quality Auman digital factory creation

Futian Auman GTL Digital Factory is China's first heavy-duty global prototype factory that achieves world-standard manufacturing standards. The project investment is 2.6 billion yuan, and the annual production capacity reaches 200,000. The main line automation rate reaches 60%. The logistics is the most reasonable and the efficiency is the highest. A heavy truck is produced every 4 minutes.

Auman GTL Digital Factory has 4 world-class and 8 China-only advanced equipment. Such as PVC primer robot spraying system, step-type main line transfer mechanism, Japan Fuji welding fixture, production quality control system, automated robot welding and pendulum transmission system and SOENEN three-dimensional CNC punching equipment, 6000 tons stamping production line.

As we all know, high-quality products can not be separated from the first-class production equipment and processes, have advanced equipment, in order to be able to create high-quality heavy trucks. Futian Auman spares no effort in manufacturing tools and equipment to ensure the accuracy of its products and deliver the best products to users. Take 6,000 tons of large-scale stamping production line, this is the most advanced equipment in the domestic automobile manufacturing, its stamping more accurate, higher reliability, and ensure product quality. The needs of users are constantly changing, and product quality must be improved. Only high-quality products will be recognized by more users.

Futian Auman has adopted the highest level of 5M paint standard for electrophoretic coating and robotic spray painting. The technology's film appearance, gloss, and film thickness have all achieved the quality of car painting. It is understood that many international famous brands of cars are also using 5M paint standards, not only good color, corrosion resistance is also very good.

As long as it is a heavy truck from the Auman GTL digital plant, the change in the paint is only one aspect, there are many different places. For example, the Auman GTL digital factory adopts Ingersoll-Rand screwing equipment in the United States, which exceeds the level of domestic benchmarking companies in the overall technological equipment level and ensures the accuracy of assembly.

Advanced production process to create excellent quality

The manufacture of high-quality heavy trucks requires advanced equipment. The production technology and manufacturing processes owned by Futian Auman GTL Digital Factory are first-rate and top-notch, especially four world-class and eight China-only manufacturing facilities.

Three-dimensional CNC punching production line SOENEN three-dimensional CNC punching equipment, is China's most advanced equipment, three-axis punching, high precision, high frame reliability, to ensure the vehicle carrying capacity.

Futian Auman's roof, body, and rear wall are robotically welded, with uniform solder joints, high body strength, and high sealing performance, which fully improves vehicle safety and driving comfort.

The digital factory electrophoresis machine transport line adopts the pendulum transmission technology and belongs to the only advanced transportation technology for the heavy truck industry in China. The Yashaw company's hp-20 non-explosion-proof robot painting has achieved the standard of the car industry and its bright finish ensures that the car body will not rust for 10 years.

The Auman assembly shop uses advanced automated lifting equipment, making the body and chassis assembly more accurate. In addition, in several major departments, the body part employs high-precision welding fixtures and stable welding specifications. The welding fixtures are provided by Fuji Electric Corporation of Japan; the debugging workshops in the testing workshops are all equipped with professional testing equipment provided by MAH. The testing capacity ranks the leading domestic level; the assembly and assembly line of the assembly department consists of the chassis assembly workshop and the assembly and assembly workshop. The quality gates are set at the key positions of the assembly line, and the detection devices are configured to ensure the product quality; the key critical process pneumatic tools are all using Japanese Yokota products; The advanced pendulum body transport mechanism and body transport mechanism have reached the domestic advanced level.

36 checks for the user

Every Auman heavy truck must be strictly controlled at the strict 36 levels from R&D, supply, production and sales. The first is the R&D 3 verification, the digital model's rigorous verification of the firmness of the car's skeleton, the long-term multiple road conditions experiments, and the verification of the corrosion resistance of key materials.

Followed by the supply of three doors, Auman Digital Factory has a strict certification system for suppliers and suppliers of raw materials and components, and sampling inspections of raw materials and components prior to entering the plant to ensure that each Auman heavy truck High quality offline.

The third is the production link 27 checkpoints, using the entire system of quality inspection system, full information on-line detection technology, welding tear tear destructive testing and other strict control system.

Finally, it is a pre-sales 3 inspection. In order to allow users to use reliable and safe Auman products, they must first carry out spot checks before the finished vehicle starts; secondly, conduct a “systemic inspection” before sales; and finally, a new vehicle report test at the service station ensures that each A car can hit the road with high quality.

Digitalization leads industry standards

Futian Auman GTL Digital Factory adopts international advanced production technology and world-class manufacturing process. The factory mainly includes the assembly department, coating department, welding shop, frame section (second phase), RDC logistics, inspection line and supporting facilities. The relevant facilities are the heavy-duty vehicle production bases with the highest equipment automation, digital management, most reasonable logistics, and highest efficiency.

It is reported that Auman Digital Factory adopts digital management and digital design has been adopted from the design stage of the plant, which has enabled the entire plant to be completed in less than one year. The layout of the factory and other links have been fully verified during the design phase. The layout is scientific and reasonable, and digital flexible production, digital logistics planning and digital quality assurance have all improved the management level and production efficiency of the factory.

Good factory manufactures good products. The completion of Auman's digital factory not only improves Auman's product quality, increases customer satisfaction, but also comprehensively upgrades the manufacturing level of heavy trucks in China. Auman will lead China heavy trucks from manufacturing to manufacturing. Power forward.

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