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Taizhou City Integrated CNC Machine Manufacturing Co., Ltd. changed the traditional cutting methods and pioneered large-scale thin wire cutting machines in China. In mid-September, a mechanical company in India reached an agreement with the company to purchase its latest product.
"This 'big' is not a simple enlargement of traditional wire-cutting machine tools, but rather a product of reverse thinking." Yu Yong, general manager of integrated CNC, said that this new type of machine tool has undergone several technological improvements on the basis of traditional wire-cutting machine tools. Innovation.
The reporter saw that the working surface of a large-scale rare-electrode wire-cut EDM machine is relatively independent of the EDM cutting part, and the two parts of the traditional machine tool are a whole. The cutting part of the traditional machine tool is stationary during the work, and the machining is completed by the movement of the table top, and the large-scale wire cutting machine tool is just the opposite.
"It is this opposite that has brought about revolutionary progress." You Yong said.
Meng Jiasheng, the company’s technical director, introduced that the work table of the wire cutting machine developed by them is fixed. Compared with the traditional machine tool, the weight of the processed workpiece is not limited. More importantly, it solves the problems of machine tool deformation caused by machine tool deformation, such as low machining accuracy and large machine tool movement resistance when processing super-thick workpieces. Because there is almost no vibration at work, the machining accuracy is much higher than that of mechanical cutting machine tools.
In addition, a significant feature of this large-scale wire-cutting machine is the greater processing range. Its processing range is up to 2.5 meters by 2.5 meters, and the thickness of workpieces can be up to 1 meter. The processing range of ordinary machine tools is only 1 meter by 1 meter and the maximum thickness is 0.6 meters. This large machine tool is particularly suitable for the machining of large gear internal teeth.
What is even more valuable is that the energy-saving rate of large-scale wire-cutting machine tools exceeds 75%. Take the cutting mining gear rack as an example. In the past, with an ordinary machine tool, a blank can only cut one rack, while a large-scale wire-cutting machine evenly cuts from the middle, and one blank can cut out two racks. The motor part of the machine also uses frequency conversion technology, which greatly saves power.
According to the investigation of Cui Xixin, the secretary general of the Municipal Special Machine Tool Industry Association, integrated CNC has developed a large-scale thin wire cutting machine for the first time in China, with advanced design concepts and breakthroughs in the field of cutting.
At present, after Changzhou Reducer Plant and Jiangyin Wongshi Group tried the machine tools, they all agreed that “this is the first high-end product in the field of wire cutting in the country†and it has caused the mining machinery industry, the wind power industry and the shipbuilding industry at home and abroad. With wide interest, orders flocked.
You Yong revealed that the company is proceeding to apply for invention patents to protect its own intellectual property rights.
Editing: kunshanwl
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