High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

Model NO.: DH850
Working Method: Double Roller Press
Hardness: Greater Than 28n
Granular Size: 2-5mm
Granular Shape: Irregular
Machine Size: 5000*3800*4000mm
Power: 220kw
Roller Material: Alloy Steel
Capacity: 2-2.5t/H
Weight: 42 Tons
Adhesive: No
Trademark: Fuyi
Transport Package: in Nude or in Wooden Case
Specification: DH360, DH450, DH650, DH850
Origin: China
HS Code: 8474801000

High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

       Our company  offers a wide range of machine sizes for high pressure granulating, which covers nearly all requirements of the clients.If your production is low,you can choose small type machine, if you have high production, you can choose one or more sets of machines according to your requirements.And certainly the process of granulating is dry.

Working principle  

High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

1. We use mixer mix the raw material.---
Mixer

2. We use bucket elevator lift the material up to the silo.----Bucket elevator and Silo

3. The DH650 granulator compress the raw material by double rollers, it mainly depending on the mechanical pressure to compress the dry powder, so the hardness of granular is very high.---------DH650 granulator (including three parts: dosage screw feeder, forced feeder and flaking machine.)

4. Then we get the bar shape products, just as following: 

So we need a crusher to crush the bar shape products into 2-4mm irregular granules.
----Crusher (you can decide the size of granules, we will design the size of crusher mesh.)

5. Finally, we will use rotary screen to sieve the final products, the unqualified products, such as dust, big granular and very small granular will be recycled for the next time granulation process. You will get the qualified 2-4mm irregular shape granules successfully.--------Rotary Screen

6. Next we use the second time rotary screen, the purpose is we want to get better result of irregular shape granules after second time screening, the appearance of irregular shape granular will looks more beautiful. -------Second Time Rotary Screen (if you don't need this, you can delete this process.)

7. The last step is automatic packaging machine. This machine will help you pack the final granular into bags. ----Automatic Packaging Machine

  Examples of finished products and various roller
High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

Layout of Fuyi granulating processes

     We can design different diagram for different clients, we need to design the layout according our clients provide us some basic information about the size of their factory, and how do they want to place the equipments. Our target is making the process more simple , more easy, more economic and more effective.  
High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

Customers Installation Site
High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

 Technical Parameters

Model DH240 DH360 DH450 DH650 DH850 DH1050
Roller diameter (mm) φ240 φ360 φ450 φ650 φ850 φ1050
Valid usable width (mm) 300 170-230 190-280 290-330 420 500
Roller speed (rpm) 50-100 10-25 10-25 10-25 9-16 8.5-14.5
Max rolled sheet thickness(mm) 4 8 12 16 25 36
Rolled sheet output*(kg/h) / 1300-2300 2500-3500 5000-7000 12,000-16,000 22,000-
38,000
Finished product output
(kg/h)
2000-3000
(Oblate)
900-1300 1800-2500 3500-4000 6,000-8,000 12,000-
16,000
Granular size (mm) 3.5/4.2/4.5/
5.5/6.5 etc.
2-5 2-5 2-5 2-5 2-5
Main unit power (KW) 45 30-37 55-75 90-110 220-250 400
Total installed capacity (KW) 55 55 90 175 400 850
External dimension (mm) 2300×1700
×1860
2350×2000
×2600
2600×2200
×2900
3600×2800
×3200
5,000×3,800
×4,100
7,000×5,000
×6,000
Total weight (t) 5 7 10 21 46 98

Applicable examples

Name of material Specification Granular size(mm) Output(kg/h)
Potassium chloride, Russian red potassium DH360 2.0~4.75 1000~1500
DH450 2000~2600
DH650 3200~4500
Potassium sulfate DH360 2.0~4.75 1000~1300
DH450 2000~2500
DH650 3000~4500
NPK fertilizer DH360 2.0~4.75 900~1500
DH450 1800~2600
DH650 3000~4500
Ammonium chloride DH360 2.0~4.75 800~1000
DH450 1800~2500
DH650 3100~4600
Ammonium sulfate DH360 2.0~4.75 800~1000
DH450 1800~2500
DH650 3100~4600
Bentonite DH360 2.0~6.0 1000~1500
DH450 2000~2600
DH650 3200~4500
Antioxidant DH360 0.3~2.0 300~400
Zinc oxide DH360 1.5~2.5 350~500
Sodium formate DH360 1.5~6.0 800~1000
Steel making flux DH360 Olive shape 1000~1200
Snow melt agent DH360 2.0~7.0 800~1000
Bromine chlorine hydantotin DH240 1.5~6.0 ~300
Medical intermediate DH240 0.5~2.0 ~200
Environment protection DH240 8.0~15.0 ~500
 Parts of one whole set of granulating line

  In addition to the pellet machine,we can also provide the whole supporting equipment of granulating process to help you finish the granulating much better. 

  Such as the mixer,feeding machine,the crush machine,the screening machine,drying/cooling machine,conveyor and so on.

 Control cabinet

It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly.
High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

 We welcome customers to visit our factory!!!
High Efficiency Lower Price Fertilizer or Chemical Granulator Machine

Services

      Fuyi has designed and manufactured roller presses and equipments for briquetting and compacting NPK fertilizer, powder, chemical, minerals, etc, since 2006. We take care of green field projects as well as of existing plants. Our services cover material tests, process layout, engineering, and supply of complete granulating plants or key equipments, guidance of installation and commissioning, training.  

     Also, the company manufactures and supplies equipment for drying equipments and dust collector machines. 

     Extensive experience and best quality production facilities guarantee a smooth workflow from start to finish.

Q:Do you provide the installation service after ordering your machines?
A:As for the single machine, we provide the users instruction.
    As for the production line,we provide the professional construction drawing,  and arrange  the engineer guide the user install the machines.Help the user train the skilled workers.

Q:Can you be sure the wearing parts supply in future?

A:We promise to provide the wearing parts to user in future.

Q:How about the warranty of our machines?

A:Our production line, and single machine's warranty is 1 year.

Q: Do you allow us to visit your factory for try some machines?

A:We warmly welcome the clients to come to our factory for trying each machine.
Q:Can we see some fertilizer plant with your machine?

A:We can take the customer to visite some fertilizer plants with our equipements.

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