Press forming is composed of discharging, forming and post forming cutting. The products produced are flat and beautiful in appearance, uniform in paint pattern, high in strength and durable. They are widely used in industrial civil buildings, such as factory buildings, warehouses, garages and hangars. , gymnasiums, exhibition halls, theaters, and other house and walls. Its components include: machine, PLC computer control system, hydraulic pump station system, automatic after-cutting system. Equipment features: The color plate equipment uses high-level automatic control software to achieve the production of information management. The entire unit automation control system uses a highly integrated network, making the automation system more superior. The C-type steel machine also has the advantages of operation, maintenance, maintenance, mechanical debugging and easy mold replacement.
Parameter setting
There are many parameters to be set in the tile press. Use the text screen to set. There are two kinds of parameter settings, device parameters and user parameter settings.
Device parameters
Equipment parameters include: single pulse length, overshoot amount, press distance, pressing time, cutter time and so on.
User parameters
User parameters include: number of sheets, length, first section, ending section, pitch, number of sections, and so on.
Features
The tile press must use a high number of pulse input functions, KDN-K306-24AR high input performance is excellent, the selected AB phase anti-interference ability. And use the fixed-value interrupt function to ensure accuracy.
The testing part of the tile press includes: pulse encoder for detecting the length of color steel tile, press-type up-down travel switch, cutter upper and lower limit switch, press-type up/down operation button, cutter up/down stroke button, emergency stop switch, hydraulic pressure Start and stop switches and so on.
There are two hydraulic solenoid valves of the cutter, the hydraulic drive motor of the inverter, the two hydraulic solenoid valves of the pressure type, and the two hydraulic solenoid valves of the cutter.
PLC chooses KDN-K3 series KDN-K306-24AR. It has 14 inputs/10 relay outputs that just meet the input and output requirements. With KDN text screen, parameter setting, alarm display, help information, production data display, etc. can be completed.
The glazed tile press machine control system can also complete the single board cutting function.
Control system features:
1. The control system is simple in operation, normal automatic production does not need to be reversed first, but one advance, pressure type, and cutting are completed.
2. High precision, each piece of cutting accuracy is less than 0.1mm, to meet the process requirements.
3. The program runs stably and reliably.
working environment
The center line of the upper and lower rolls of the tile press machine shall be on the same plane line. The center wheel shall prevail. The flatness shall not exceed 1 mm. The gap between the upper and lower rows of rolls shall be equal and the clearance deviation shall be +0.1 mm. Debug with a conventional gauge or feeler gauge. The press forming plate rolled by the machine is not only elegant and elegant, but also beautiful in appearance, smooth in appearance, uniform in corrugation, high in utilization rate, high in strength, high in production automation degree, low in cost, and durable. The product owner is universally applicable to civil construction of large and medium-sized enterprises, such as factory buildings, garages, hangars, sports stadiums, and theaters.
The tile presses will be equipped with a set of lubrication system. When the machine is running, it will automatically lubricate all bearing parts, motion guides and other parts of the transmission gear mechanism. Automatic feeding, billeting work procedure: mold installation and host test with the above, and then turn on the air compressor, vacuum pump, extruder, cut tile machine, discharge machine, tile press machine, host and wagon conveyor, when parking , Stop the extruder first, then stop the rest of the equipment.
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