After the crisis, the global economic environment has undergone tremendous and profound changes. The development mode of technology and products will no longer be repeated in the past. It will surely be supported by high technology and innovation, and will be led by energy saving, environmental protection and low-carbon economy. , green and efficient modern civilization. The signs of these changes are reflected in the CIMT2011.
Many exhibits of this year's show used a variety of energy-saving and emission-reduction technologies from different angles to interpret and advocate the meaning of low-carbon and green manufacturing methods to the audience. The traditional thinking and production mode are undergoing profound changes. More and more machine tool manufacturing companies have shouldered the social morality and responsibilities that the low-carbon way has given them. They have stepped into the path of scientific development with the development of governance. A green industry revolution is The machine tool industry has risen.
As we all know, energy conservation and environmental protection are issues that countries are now very concerned about. Europe, the United States, Japan, and China all have corresponding plans for green environmental protection. The machine tool industry is no exception. Some machine tool manufacturing powers have long been active. For example, during the 2007 European International Machine Tool Show (EMO2007), one of the technical lectures they held was about reducing the energy consumption of machine tools. It was proposed that standards should be established to limit the emptyness of machine tools. Load power. This is the signal that the European Union will use technical standards to limit the entry of high-energy-consuming machine tools into the European Union. Now, the energy efficiency problem of machine tools has received universal attention and various measures for improving the energy efficiency of machine tools have been studied and implemented.
Last year, Germany also specially convened a meeting to discuss production technology issues that increased the efficiency of resource use. It is hoped that users and equipment manufacturers will be jointly promoted to focus on and solve production energy efficiency problems. The WZL of Ahang University worked closely with them to participate in the optimization of these production processes. The "Blue Qualification Campaign" conducted by the German Machine Tool Association (VDW) aims to develop more transparent and uniform energy efficiency evaluation standards from the perspective of users. All this shows that not only does Germany recognize the importance of machine tool energy efficiency problems, but it has already conducted specific studies on people and institutions. A number of energy-efficient machine tools were exhibited at the AMB2010 exhibition.
The more energy-efficient and environmentally-friendly machine tools, the more and more at this year's CIMT2011 in Beijing, exhibited more energy efficient and environmentally friendly machine tools on display. For example, MoriSeiki Corporation (MoriSeiki) just unveiled at the JIMTOF2010 exhibition last year the first-of-its-kind X-class machines (NLX, NVX, NHX, and NTX) to replace the N series four main models. This X-class machine is a more compact and energy-saving machine. In order to save energy and resources, they redesigned the machine structure of the four main models of the original N series, and redesigned the position of the drive shaft on the premise of keeping the advantages of the center of gravity (DCG) as possible. Make the drive shaft as close to the center of gravity of the moving part as possible, thus changing the double drive to single drive, so that a linear coordinate can save a servo drive motor; on the NHX series machine tool, a newly developed chain direct exchange type knife is equipped. The library can also save the ATC shank drive servo motor; also, to make the moving parts lightweight, install the accumulator on the hydraulic device, and use LED lighting. Through these measures, the final X-class machine tool energy-saving 30% to 40%, an area reduction of 20%, lubricant consumption savings of about 15%, energy saving and environmental protection performance is very prominent.
The J3 series of small high-speed machining centers exhibited by Makino in Japan have high speed and high acceleration performance. The non-cutting time is reduced by 40%, the cycle time is reduced by 20%, and the structure is compact and saves space by 45%. As the processing time is shortened and energy-saving measures such as automatic power cut-off and centralized supply of coolant are taken, CO2 emissions can be reduced by 22%, so the environmental performance is also greatly improved.
Mazak also actively promotes the research and development of energy-saving and environment-friendly machine tools, such as energy-saving and resource-saving measures in the production process of machine tools; considering the use of reusable materials and taking corresponding technical measures in product development. Develop new models and new features that save energy. For example, the Integrexi-150 equipped with six intelligent functions and the Integrexj series equipped with five intelligent functions can be interactively programmed with the Mazatrol CNC device. The time from processing preparation to completion of the entire production process can be reduced by approximately 82%. The results are very impressive.
The new HTC series, the new HMC series, the new VMC series, the new ETC series and the new AH/AF series and other new types of products independently developed by the China Shenyang Machine Tool Group according to the concept of energy saving and environmental protection all have advanced international standards and are also new generation products. These new-generation, high-efficiency compound machine tools have improved machining efficiency, energy-saving and environmental-friendly technologies, and are also eco-friendly products. For example, the new HTC2050i turning center realizes high-efficiency and energy-saving, and can save 2.5kW under the same cutting conditions.
The YS3126CNC-CD CNC high-speed dry-cut hobbing machine developed by Chongqing Machine Tool (Group) Co., Ltd. and YK83160 CNC milling machine of Yichang Changji Technology Co., Ltd. ensure high efficiency, high quality, high tool durability and high working reliability. , And because it does not require the cutting fluid's green features, it is favored by many users.
There is also an innovative structure to reduce the use of materials to achieve low carbon, such as Tianjin Jinji Grinder Co., Ltd. MGK7363 CNC high-precision horizontal axis circular table surface grinder and Chongqing Machine Tool (Group) Co., Ltd. Y31320CNC6 large CNC hobbing machine main structural parts using double wall The framework of the structure, through the use of advanced analytical theory and computing technology, a reasonable arrangement of the mechanical structure, with the least material to obtain the best stiffness.
For example, the GDPS series CNC intelligent power supply developed by Dalian Guangyang Technology Engineering Co., Ltd. adopts patented three-phase full-bridge controlled rectification/inversion technology. While improving power supply quality and improving control quality, high power factor and energy feedback are realized in CNC. Energy saving in machine tools achieves a new breakthrough of 25% on average. The electrostatic mist eliminator developed by Qinchuan Machine Tool Group Co., Ltd. greatly improves the treatment effect of oil mist compared with traditional filter-type devices, and the efficiency reaches more than 96%. The discharged air basically reaches a clean degree, and the recovered oil Fog particles are recycled.
The above is enough to show that the development momentum of energy-saving and environment-friendly machine tools is strong, and green manufacturing is the trend. This is a major trend in the future development of machine tool technology. The Chinese machine tool industry must keep up with it as soon as possible.
Many exhibits of this year's show used a variety of energy-saving and emission-reduction technologies from different angles to interpret and advocate the meaning of low-carbon and green manufacturing methods to the audience. The traditional thinking and production mode are undergoing profound changes. More and more machine tool manufacturing companies have shouldered the social morality and responsibilities that the low-carbon way has given them. They have stepped into the path of scientific development with the development of governance. A green industry revolution is The machine tool industry has risen.
As we all know, energy conservation and environmental protection are issues that countries are now very concerned about. Europe, the United States, Japan, and China all have corresponding plans for green environmental protection. The machine tool industry is no exception. Some machine tool manufacturing powers have long been active. For example, during the 2007 European International Machine Tool Show (EMO2007), one of the technical lectures they held was about reducing the energy consumption of machine tools. It was proposed that standards should be established to limit the emptyness of machine tools. Load power. This is the signal that the European Union will use technical standards to limit the entry of high-energy-consuming machine tools into the European Union. Now, the energy efficiency problem of machine tools has received universal attention and various measures for improving the energy efficiency of machine tools have been studied and implemented.
Last year, Germany also specially convened a meeting to discuss production technology issues that increased the efficiency of resource use. It is hoped that users and equipment manufacturers will be jointly promoted to focus on and solve production energy efficiency problems. The WZL of Ahang University worked closely with them to participate in the optimization of these production processes. The "Blue Qualification Campaign" conducted by the German Machine Tool Association (VDW) aims to develop more transparent and uniform energy efficiency evaluation standards from the perspective of users. All this shows that not only does Germany recognize the importance of machine tool energy efficiency problems, but it has already conducted specific studies on people and institutions. A number of energy-efficient machine tools were exhibited at the AMB2010 exhibition.
The more energy-efficient and environmentally-friendly machine tools, the more and more at this year's CIMT2011 in Beijing, exhibited more energy efficient and environmentally friendly machine tools on display. For example, MoriSeiki Corporation (MoriSeiki) just unveiled at the JIMTOF2010 exhibition last year the first-of-its-kind X-class machines (NLX, NVX, NHX, and NTX) to replace the N series four main models. This X-class machine is a more compact and energy-saving machine. In order to save energy and resources, they redesigned the machine structure of the four main models of the original N series, and redesigned the position of the drive shaft on the premise of keeping the advantages of the center of gravity (DCG) as possible. Make the drive shaft as close to the center of gravity of the moving part as possible, thus changing the double drive to single drive, so that a linear coordinate can save a servo drive motor; on the NHX series machine tool, a newly developed chain direct exchange type knife is equipped. The library can also save the ATC shank drive servo motor; also, to make the moving parts lightweight, install the accumulator on the hydraulic device, and use LED lighting. Through these measures, the final X-class machine tool energy-saving 30% to 40%, an area reduction of 20%, lubricant consumption savings of about 15%, energy saving and environmental protection performance is very prominent.
The J3 series of small high-speed machining centers exhibited by Makino in Japan have high speed and high acceleration performance. The non-cutting time is reduced by 40%, the cycle time is reduced by 20%, and the structure is compact and saves space by 45%. As the processing time is shortened and energy-saving measures such as automatic power cut-off and centralized supply of coolant are taken, CO2 emissions can be reduced by 22%, so the environmental performance is also greatly improved.
Mazak also actively promotes the research and development of energy-saving and environment-friendly machine tools, such as energy-saving and resource-saving measures in the production process of machine tools; considering the use of reusable materials and taking corresponding technical measures in product development. Develop new models and new features that save energy. For example, the Integrexi-150 equipped with six intelligent functions and the Integrexj series equipped with five intelligent functions can be interactively programmed with the Mazatrol CNC device. The time from processing preparation to completion of the entire production process can be reduced by approximately 82%. The results are very impressive.
The new HTC series, the new HMC series, the new VMC series, the new ETC series and the new AH/AF series and other new types of products independently developed by the China Shenyang Machine Tool Group according to the concept of energy saving and environmental protection all have advanced international standards and are also new generation products. These new-generation, high-efficiency compound machine tools have improved machining efficiency, energy-saving and environmental-friendly technologies, and are also eco-friendly products. For example, the new HTC2050i turning center realizes high-efficiency and energy-saving, and can save 2.5kW under the same cutting conditions.
The YS3126CNC-CD CNC high-speed dry-cut hobbing machine developed by Chongqing Machine Tool (Group) Co., Ltd. and YK83160 CNC milling machine of Yichang Changji Technology Co., Ltd. ensure high efficiency, high quality, high tool durability and high working reliability. , And because it does not require the cutting fluid's green features, it is favored by many users.
There is also an innovative structure to reduce the use of materials to achieve low carbon, such as Tianjin Jinji Grinder Co., Ltd. MGK7363 CNC high-precision horizontal axis circular table surface grinder and Chongqing Machine Tool (Group) Co., Ltd. Y31320CNC6 large CNC hobbing machine main structural parts using double wall The framework of the structure, through the use of advanced analytical theory and computing technology, a reasonable arrangement of the mechanical structure, with the least material to obtain the best stiffness.
For example, the GDPS series CNC intelligent power supply developed by Dalian Guangyang Technology Engineering Co., Ltd. adopts patented three-phase full-bridge controlled rectification/inversion technology. While improving power supply quality and improving control quality, high power factor and energy feedback are realized in CNC. Energy saving in machine tools achieves a new breakthrough of 25% on average. The electrostatic mist eliminator developed by Qinchuan Machine Tool Group Co., Ltd. greatly improves the treatment effect of oil mist compared with traditional filter-type devices, and the efficiency reaches more than 96%. The discharged air basically reaches a clean degree, and the recovered oil Fog particles are recycled.
The above is enough to show that the development momentum of energy-saving and environment-friendly machine tools is strong, and green manufacturing is the trend. This is a major trend in the future development of machine tool technology. The Chinese machine tool industry must keep up with it as soon as possible.
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