Model NO.: JTXE-LL-300Z
PLC: Mitsubishi, or Siemens
Certificate: ISO
Warranty: 1 Year
After-Sell Service: Yes
Trademark: XIEER
Transport Package: Seaworthy Packing
Specification: 12*2.5m
Origin: Jiangyin
HS Code: 84623920
JTXE-LL-300Z Transformer Steel Core Cut to Length Line
Cut to Length Line Process Introduction
Two shearing two punching silicon steel cutting line with step-lap is an automatic production line for the silicon steel sheet shearing, consists of the following parts:Uncoiler, Feed buffer, Feeder, Punch parts, Shear parts, Conveyor, Material machine, Pneumatic system, Electronic control system.
Cut to Length Line Working Flow
Cut to Length Line Composition
1,Single head hydraulic material rack
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Coil inner diameter(mm) | 495-510 |
| Coil max outer diameter(mm) | 1200 | |
| Expand scope of the expansion head(mm) | 470-520 | |
| Coil max width(mm) | 420 | |
| Single head max loading weight(t) | 1.5 | |
| Function:the opening head is composed of four flaps,automatically tighten or loosen the coil.According to feeding speed,synchronous non-pole speed adjustment,realize the open volume function. | ||
2,No pit slope material guide equipment
Function:adopt slope buffer guide,it consists of an inclined guide plate and a detection switch. The test switch is installed on the guide board, and the change of the position of the silicon steel strip is triggered to trigger the detection switch to send the signal to control the opening of the coil. Can realize upper limit protection,lower limit stop,normal running,acceleration,deceleration control.
3,Feeding material equipment
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Double roll structure,the equipment is composed of a fixed scale roller,servo motor,synchronous belt wheel reducer,base and so on. | |
| Measuring roll:2, down roll is made of Gcr15 steel alloy,after adjustment ,quenching treatment,polishing after grinding ,upper roller outer round polyurethane. | ||
| Control:Taida servo drive | ||
| upper roller can manually control lifting up and down. | ||
4,Punching section
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A set of V shape punching, a set of hole shape punching | |
| O shape punching is driven by the servo motor directly connected with the crankshaft to drive the upper die down to the O shape hole. | ||
| Hole diameter 10-20 | ||
| V shape punching is driven by the servo motor belt reducer to drive the upper die from the top down to make the V-shape. | ||
| V shape punching can realize stepping function by inwardly adjusting the motor. | ||
5,Cutting section
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Cutting blade material:hard steel alloy | |
| The cutting mode is driven by the servo motor belt reducer to drive the crankshaft. | ||
| Function:according to the drawing requirement,cut the edge pieces,yokes,middle column and so on. | ||
6,Conveyor
Function:the conveyor is driven by a AC1.5kw motor to drive the steel core strip from the punching section, and the cutting section, and shears are cut off and then transferred to the transfer device of the material receiving mechanism.
7,Material sorting device
Distributing device:the different shape of the strip is transmitted to different pressure feeding devices through the opening and closing of the deviding plate.
Pressing device:automatically separate the two kinds of strip shape by pneumatic tensioning device.
8,Pneumatic system
Provide power to the cylinder of production line
9,Electronic control system and operation system
Parameters
1,High Speed High Precision Slitting Line
| Model Name | JT1250 |
| Cutting Thickness(mm) | 0.23-0.5 |
| Cutting Width(mm) | 40-1200 |
| Coil Weight(t) | 5 |
| Feeding Speed(m/min) | 80-120 |
| Straightness Deviation of Each Edge(mm/m) | 0.1 |
| Cutting Angle Accuracy DEG | ±0.025 |
| Band Width Accuracy(mm) | ±0.1 |
| Total Motor Power(KW) | 55 |
2,Precision high speed cut-to-length linenonstop cutting
Two cutting two punching(ordinary type)
| Model Name | JTXE-LL-300 | JTXE-LL-400 |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 15 | 16.5 |
Two cutting two punching(step type)
| Model Name | JTXE-LL-300Z | JTXE-LL-400Z |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 20 | 21.5 |
Two cutting two punching(centralized positioning)
| Model Name | JTXE-LL-400ZX | JTXE-LL-600ZX |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-400 | 60-600 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 24 | 26 |
3,Precision high speed cut-to-length line nonstop cutting
Two cutting one punching
| Model Name | JTXE-X-300 | JTXE-X-400 | JTXE-X-600 |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 | 60-600 |
| Cutting Length(mm) | 350-9999 | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 12 | 13.5 | 13.5 |
4,Center Post Silicon Steel Cut to Length Line(step type)
| Model Name | JTXE-ZZ-300Z | JTXE-ZZ-400Z |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 150-9999 | 150-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 14 | 14 |
5,Electric Reactor Silicon Steel Cut to Length Line
| Model Name | JTXE-300 | JTXE-400 | JTXE-600 |
| Cutting Thickness(mm) | 0.23-0.5 | 0.23-0.5 | 0.23-0.5 |
| Cutting Width(mm) | 40-300 | 40-400 | 40-600 |
| Cutting Length(mm) | 10-9999 | 10-9999 | 10-9999 |
| Feeding Speed(m/min) | 180 | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.05 | ±0.05 | ±0.05 |
| Total Motor Power(KW) | 10 | 10 | 12 |
Cut to Length Line Working Pictures
Cut to Length Line Quality and After-sell Service
1,Within one year from the date of acceptance of the equipment,the equipment is within the normal operation,use and maintenance on the buyer side,free of charge for one year of quality guarantee.
1.1,Provide the spare parts list and quantity of spare parts.
1.2,Provide related training,and be responsible for the installation and debugging.
1.3,Notify supplier of equipment problem,please inform the technical department the detailed problem,and it is best to communicate by phone or email,if it can not be solved by phone or email,supplier will go to buyer's worksite to solve the problem in the agreed time.
2,Not in the condition of quality guarantee
2.1, It is not in the quality warranty range if the problem caused by the buyer's improper operation.
2.2,Without the written consent of the seller,the buyer change the parts of the machines.
2.3, Cost of quick-wear part.
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